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Electronic enclosures and mechanical parts in 3D printing

/Electronic enclosures and mechanical parts in 3D printing

Design and production of electronic enclosures and mechanical parts in 3D printing.

Made of Nylon PA12 with HP Multi Jet Fusion printing process.

There are several aesthetic and construction options available:

– natural raw finish

– blackening finish by impregnation

– liquid coated finish with any color tone based on RAL or NCS references.

– possibility of integrating silkscreen printing, digital printing, labels, sheet glass, CNC milling details, die-cut gaskets, etc.

With the Multi Jet Fusion technology is possible to create very robust, high-density parts in Nylon PA12 with extreme precision in the details.

For this reason, today is the ideal solution for prototyping and for the mass production of functional objects in plastic material.

What distinguishes us from a typical 3D printing service? In MCS we have a clear vision of the finished product, we know that, for an electronic product there are very high expectations from a technical, functional and aesthetic point of view.

Therefore, In MCS we have developed our skills in order to obtain parts with high technical, functional and aesthetic characteristics.

In MCS we don’t limit ourselves to just printing a file provided by the customer, but we are able to design and create customized and made-to-measure objects.

  • 3DP1045-3D

    Customized 3D printed handpieces pair made in PA12 material. (Handpieces for aesthetics) Product composed of:
    • Pair of Nylon PA12 handpieces, painted with a semi-matt finish and a logo print on each handpiece. (With alcohol-resistant and sanitizing protective coating)
    • Thermoformed membrane switch in polyester, on electronic circuit board. Push buttons with tactile metal dome technology.
    The ergonomic design of the object has been carefully studied to guarantee a comfortable and functional handle. Step by step explanation of what we did to make this product:
    • planning and design
    • 3D printing production in Nylon PA12
    • finishing by liquid conductive coating, silkscreen printing and digital printing
    • implementation of push buttons with thermoformed membrane switch
    • assembly on wiring supplied by the customer
    Suitable solution for extremely accurate aesthetic needs, with recommended average batches of 25-50 pieces.
    Details

  • TMP3396-3D

    3D printed mechanical parts Made using HP Multi Jet Fusion technology in PA12 Nylon. The raw finish of this particular is a technical finish, slightly rough and gray, ideal for objects without particular aesthetic purposes. MCS processes involved in the realization of the product:
    • Constructive proposal and design
    • 3D printing
    Details

  • TMP3384-3D

    3D printed mechanical parts. Made with HP Multi Jet Fusion 3D printer in Nylon PA12. It has a slightly rough gray finish for objects without particular aesthetic purposes but with technical purposes. Threaded brass bushings have been inserted into the details. MCS processes involved in the realization of the product:
    • Costructive proposal and design
    • 3D printing
    Details

  • TMP3352-3D

    Customized 3d printed parts Made of Nylon PA12 in raw finish with MJF (Multi Jet Fusion) technology. The rough finish is ideal for objects without particular aesthetic purposes, it is a technical finish, slightly rough and gray. Threaded brass bushings have been inserted into the parts made. MCS processes involved in the realization of the product:
    • Constructive proposal and design
    • 3D printing
    Details

  • SCA3352-3D

    Customized 3D printed parts for supporting electronic PCB boards inside a standard electronic enclosure. Made of Nylon PA12 in raw finish with MJF (Multi Jet Fusion) technology. The rough finish is ideal for objects without specific aesthetic purposes, it is a technical finish, slightly rough and light gray. The part fits into place by sliding through the vertical guides present in the electronic enclosure. MCS processes involved in product manufacturing:
    • Proposal and design based on customer electronics
    • Cnc machining of the standard plastic enclosures with machining on 2 sides
    • 3D printing of the plastic part
    Details

  • SCA3237-3D

    Customized IP67 electronics enclosure in 3D printing. Composed of 2 half-shells in Nylon PA12 with inserts in milled plastic material for transparent visual of the LEDs placed in the internal electronics. An EPDM gasket has been applied between the 2 half-shells to ensure complete impermeability of the product and reliability for outdoor use. The enclosure is finished with conductive coating in semi-matt tone and fine embossing. Recommended for highly customized aesthetic needs, with recommended average batches of 25 to 200 pieces. Planning, design and production entirely realized in MCS. Size: 175x82xH36mm
    Details

  • TMP2896-3D

    Customized 3D printed part for immersion valve. Made of Nylon PA12 with 3D printing process, with rough surface finish. The mechanical characteristics are also ideal for definitive and suitable use with those of an object obtained with milling technology from solid or plastic injection moulding. Size: Dia 36mm x H27mm
    Details

  • TMP2754-3D

    Customized 3D printed part for an electronic circuit board. The component is developed in 3 parts, with an interlocking element for inserting the electronic circuit board. The M48x1.5 threads were obtained directly in the 3D printing process. Overall size of the assembled unit: about 60x60x70mm
    Details

  • SCA3144-3D

    Customized enclosure for 3D printed electronics composed of:
    • 3D printed shell in PA12, coated with semi matt-finish and fine embossed
    • Base and rear in aluminium machined from solid in CNC milling, finished with shot blasting and transparent protective coating
    • Milled PVC element + polyester membrane (transparencies for led)
    The product design expresses the maximum potential obtainable with the new additive manufacturing technologies. Solution indicated for extremely accurate aesthetic needs, with recommended average batches of 25-50 pieces. Overall size: 70x70xH90mm
    Leggi l’articolo con la case history di questo prodotto
    Details

  • SCA3141-3D

    Customized electronics enclosure in PA12 material made with Multi Jet Fusion 3D printing (medical handpiece) Composed of:
    • Handle and cover in PA12, coated with a semi-matt finish and fine embossing
    • POM base machined from solid in cnc milling
    • AISI316 stainless steel turned discs
    The design of the product expresses the maximum potential obtainable with new additive manufacturing technologies. Suitable solution indicated for extremely refined aesthetic needs, with recommended average lots of 25-50-100 pieces. Overall size: 140x80xH100mm
    Details

  • SCA3132-3D

    Customized electronics enclosure for medical handpiece in PA12 material made with Multi Jet Fusion 3D printing. Composed of:
    • Handle and cover in PA12, coated with a semi-matt finish and fine embossing
    • POM base machined from solid in cnc milling
    • Opaline PMMA element for light feedback diffusion
    • Internal flexible circuit with red & blue smd leds
    • AISI316 stainless steel turned discs
    The design of the product expresses the maximum potential obtainable with new additive manufacturing technologies. Solution indicated for extremely accurate aesthetic needs, with recommended average batches of 25-50 pieces. Overall size: 200x120xH120mm
    Details

  • PAN3090-3D

    Customized part in PA12 material made with Multi Jet Fusion 3D printing. (handpiece holder support). Finished with 7Gloss fine matt texture and with non-slip sponge inserts. Design and production entirely by MCS. This technology allows you to obtain parts with articulated lines, which are difficult to achieve with standard CNC milling processes from solid. Recommended process for extremely accurate aesthetic needs, with average batches of 25-50-100 pieces. Single part size: 60x50xH25mm
    Details

  • TMP1897-3D

    Customized part in PA12 material made with Multi Jet Fusion 3D printing. (handpiece holder support). Finished with 7Gloss matt fine texture. Design and production entirely by MCS. Recommended process for extremely accurate aesthetic needs, with average batches of 25-50-100 pieces. Single part size: 60x50xH25mm
    Details

  • 3DP1001-3D

    Customized part in PA12 material made with Multi Jet Fusion 3D printing. (base feet for electronic equipment) In the lower part there are non-slip silicone rubber feet. Finished with 7Gloss fine matt texture. Design and production entirely by MCS. Recommended process for extremely accurate aesthetic needs, with recommended average batches of 25-50-100 pieces. Single part size: 190x70x25mm
    Details

  • TMP1893-3D

    3D printed customized electronics enclosure in PA12 material made with Multi Jet Fusion. Finished with black impregnation. Recommended process for extremely accurate aesthetic needs, with average batches of 25-50-100 pieces. Size: ~210x53mm
    Details

  • TMP1797-3D

    Customized electronics enclosure in PA12 material made with Multi Jet Fusion 3D printing. Finished with 7Gloss fine matt texture. Recommended process for extremely accurate aesthetic needs, with average batches of 25-50-100 pieces. In addition to the production, MCS has carried out the entire development of the enclosure.
    Details

  • CMP0029-3D

    3D printed electronics enclosure in Nylon PA12 made in Multi Jet Fusion technology. Finished with matt black liquid conductive coating. At the base there is an articulated element with a threaded ring nut for adjusting the inclination. On the front there is a polyester graphic overlay made with digital printing. MCS supervised and carried out the entire development of the enclosure, starting from the analysis of the dimensions of the electronics, the components and the area of application of the object. The design of the product and in the mechanical functions of the jointed base express the maximum potential obtainable with additive manufacturing technologies. Recommended process for extremely accurate aesthetic needs, with average batches of 25-50-100 pieces. Approximately size: 180x55xH100mm
    Details

  • SCA3096-3D

    3D printed display frame in PA12 made in Multi Jet Fusion. The model replicates an already existing product but previously made by plastic injection molding, a technology not suitable for small batches. The update of the components also required the revision of the shape and visual area of the display. The internal elements for fixing the new electronic board have also been modified and updated, interventions which would have required the construction of a new mold with considerable economic investments. The frame was then finished with a textured matt black finish. Recommended manufacturing method for accurate aesthetic needs similar to objects obtained from the mould, with recommended average lots of 25-50-100 pieces.   Overall size: 235x150x30mm
    Details

  • SCA2990-3D

    3D printed customized electronics enclosure in PA12 material made with Multi Jet Fusion. Composed of:
    • 2 half-shells in PA12, coated in metallic silver fine textured finish.
    • Multi-color digitally printed upper shell
    • With digitally printed PMMA elements (joystick fixing screw covers)
    MCS has designed the entire development of the enclosure, starting from the analysis of the overall sizes of the electronics, the components and the application area of the object. Recommended process for extremely accurate aesthetic needs, with average batches of 25-50-100 pieces.   Overall size: 142x110x34mm
    Details

Dettagli

Accuracy and dimensional tolerances

The HP Multi Jet Fusion 3D technology guarantees a tolerance of 0.3 mm for objects up to 100 mm, and 0.3% over 100mm. Values are defined as raw parts.

Maximum size of the print

380 x 284 x 380mm

Working temperature

PA12 working temperature: MAX. 140 C (the geometry and thickness of the parts can cause deformation even at lower temperatures)

Minimum characteristics of printed parts

  • Hole diameter: 1mm

  • Shaft diameter (height 10 mm): 1 mm

  • Printable font: 12 p

  • Detail/printable detail: Width 8mm

  • Empty space at 1 mm thickness: 1 mm

  • Minimum space between two walls: 1 mm

Chemical resistancy

Good chemical resistance to oils, fats, aliphatic and alkali hydrocarbons.

Available on demand

  • Datasheet

  • Biocompatibility certification

  • UL certification

  • PAHs certification

  • Reach % RoHs certification

  • Chemical compatibility certification