Customized electronic enclosures

/Customized electronic enclosures

Design and production of customized electronic enclosures in plastic or metal materials. With finishing treatments and possible completion with membrane switches, labels, silkscreen and digital printing, slides and milled mechanical details. Made with in-house processes of cnc machining from full on plastic or aluminum, 3D printing in PA12 material, in plastic and metal bending and thermoforming.

WARNING:
MCS exclusively manufactures customized products. Therefore, what is  published on the site cannot be classified as a standard product and no product can be sold individually.
The publication is purely for illustrative purposes. The products are owned by their respective customers and are not directly replicable for different recipients.

  • Customized electronics enclosure in plastic carpentry. Composed of: • PVC side panels milled from slab, with conductive coating in matt black color, with polyester label in digital printing. • Front + rear panels in PVC milled from slab, with wide radius of hot bending and inclined tops, with conductive coating in matt white color. The front panel has a specific downside for the 10" display housing. • Upper support for IP Cam in 3D printing in Nylon PA12, with black impregnation finish. • Aluminium handle milled, bent and finished with shot peening and transparent protective coating. In this particular, a 3D printing element has been added to improve ergonomics. • Openings and doors in the rear part. • Inside there are supports for electronic circuit board, display and various components. MCS has realized both the whole development of the enclosure and the production, all with internal processes of: cnc milling from sheet, hot bending, 3D printing, digital printing, liquid coating, finishes, assemblies.
  • Customized stainless steel electronic enclosures, with front in aluminium and polyester switch. The body of the enclosure is made of light metal carpentry, AISI 304 th.2mm laser cut stainless steel. The front panel is made of 4mm thick aluminium milled from a slab, with threaded inserts (studs) for supporting the electronic components. A digitally printed polyester graphic overlay is applied on the panel. With this technology it is easier to create several graphic variants within a single batch, for example for the management of different language versions, customer logos or even colours. Dimensions: 340x180x290mm
  • Example of customized electronics enclosure in light metal carpentry.

    The enclosure is made up of 2 parts in 1.5mm thick metal sheet, with threaded inserts and laser cutting processes. All sheet metal parts are finished in a textured finish powder coating.

    The front and back are in scratch-resistant plexiglass, with multi-color digital printing graphics with transparency in the display area.

    On the inside there are fixing elements to hold the display and the electronics parts.

    Decorative elements have been placed on the sides, which in this case take up the customer's logo with a contrast of glossy/matt finishes.

    With 3 customized knobs for the potentiometers, made of 3D printed Nylon PA12 and finished with black liquid finish.

    Supplied with 4 anti-vibration rubber feet.

    In addition to the production, MCS made the entire design project.

  • Large customized electronics enclosure, made up of plastic and metal material. 

    • Internal structure in metal carpentry (aluminum)
    • Roofing panels in PVC milled from slab, painted in 2 semi-matt color shades with fine texture.
    • Display case made of PVC milled from solid in 2 half shells.
    • 3D printed Nylon PA12 display case holder, with internal passage for cables and connectors.
    • Removable upper shell in aluminum + PVC
    • Back panel in PVC milled from sheet, coated and silk-screened
    • With 4 anti-vibration rubber feet

    The product development was carried out by MCS on the basis of the constructive and functional requirements set out by the customer. The internal positioning of the components and files was agreed with the customer and then fine-tuned during the design process. All parts of this product were made with our internal processes.

  • The customized electronic control unit enclosure presented here has been made of aluminium by CNC machining, offering a solid and durable construction. To protect the electronic control unit from water and dust, the enclosure has a waterproof gasket which guarantees an IP65 degree of protection.

    The finish of the product has been achieved using a high quality conductive coating, which gives a metallic tone and a fine textured finish. On the rear side of the enclosure, in correspondence with the internal position of the antenna, a painted polycarbonate panel has been inserted to ensure optimal signal reception.

    The enclosure is equipped with details in aluminium milled from a sheet to fix a buckle, allowing the product to be used on the top.

    Thanks to its rugged and waterproof design, the enclosure meets UL94-V0 flammability requirements and IP65 degree of protection.

    Dimensions: 170x130x50mm

  • Customized light metallic carpentry electronics enclosure. The enclosure is made up of 2 parts in 2mm thick iron sheet, with continuous welding for a perfect union of the various elements. The front is finished with a conductive matt textured finish.  Also, in the front has been added decorative elements in plastic material obtained from slab, coated and silk-screened. The back, also made of metal with a matt black and fine texture finish. Commercial plastic handles have been inserted in the sides. In addition to production, MCS has followed and implemented the entire design development of this product. Size: approx. 670x230x240mm
  • Customized plastic carpentry electronics enclosure in HIPS material. Finished with spray coat and a fine textured finish. Inside there is an aluminium panel with studs for the support and positioning of the components. 3D printed (natural raw finish) PA12 elements to support the enclosure by fixing it on aluminium profiles. Size: 240x250xH120mm
  • PVC and Aluminium enclosure for electronics. Composed of:
    • PVC side panels milled from sheet, with matt white liquid coating and digitally printed.
    • Structure and internal elements in aluminium, with metallic silver liquid coating.
    • PVC panels milled from sheet (front and back), with metallic silver liquid coating.
    • Front grid personalized with logo, made in 3D printing with PA12 material
  • Customized electronics enclosure composed of a thermoformed ABS base and a PVC front panel milled from sheet. The flexibility of the milling process allows the realization of multiple variants of the front panel, thus obtaining different product variants in a single production batch. On the front, is applied a digitally printed graphic overlay.
  • Customized plastic carpentry enclosure in HIPS material. Finished with spray coating and a fine textured finish. Digitally printed PMMA front panel. With TEKO mod.PF/4.9 plastic feet.
  • Customized plastic and metal electronics enclosure composed of:
    • Internal structure in light metal carpentry (aluminium)
    • Front panel in PVC milled from sheet, spary coated and with silkscreened glossy PMMA insert.
    • Side panels in PVC milled from sheet.
    • Removable enclosure for PVC milled from a sheet and bent.
    • Back panel in PVC milled from sheet, spray coated and silkscreen printed.
    All the plastic parts have been internally coated with copper-based conductive paint for EMI-ESD shielding.
  • Customized enclosure for electronics in PVC plastic material composed of:
    • base with castor wheels, in milled PVC sheet.
    • PVC enclosure milled from sheet, assembled and glued with the construction techniques of plastic carpentry.
    • arm in PVC milled from sheet, with rotation mechanism to reduce the volume of the enclosure.
    • on the back, fixed and removable panels for assembling the internal components.
    • finished with conductive coating and digitally printed polyester label.
    MCS has designed the entire development of the enclosure, starting from the analysis of the overall sizes of the electronics, the components and the application area of the object. Overall size: about H180cm open. About H95cm closed. Weight: about 25kg
  • Customized PVC and Aluminium enclosure for electronics. Composed of:
    • PVC panels milled from sheed (front and back), with metallic silver spray coating and digitally printed.
    • Anodized aluminium shell bent on 4 sides.
    • Milled aluminium back case, with inserts and studs for fixing the internal boards.
  • Customized enclosure for electronics in PVC plastic material composed of:
    • 2 half-shells in PVC milled from sheet with conductive coating and fine white textured finish
    • with multi-color digital print graphics on the upper shell
    • with decorative element in PVC milled from solid, spray coated in red (element added for the customization and distinction in different variants)
    MCS has designed the entire development of the enclosure, starting from the analysis of the overall sizes of the electronics, the components and the application area of the object. Overall size: 285x275x58mm Weight: about 1.3kg
  • Customized enclosure for electronics in PVC plastic material composed of:
    • 2 half-shells in PVC milled from sheet, spray coated with anthracite metallic fine textured finish.
    • Multi-color digitally printed upper shell
    • With digitally printed PMMA elements (joystick fixing screw covers)
      MCS has designed the entire development of the enclosure, starting from the analysis of the overall sizes of the electronics, the components and the application area of the object. Overall size: 142x110x34mm
  • Customized electronics enclosure made up of two sheet metal shells and spray coated with sample color and fine textured finish. Milled mechanical details with light-guide function for a clear view of the LEDs position in the internal circuit.
  • Customized electronics enclosure composed of:
    • PVC parts milled from solid and with fine textured finish
    • parts in aluminium, in natural silver color and with fine satin finish
    • decorative elements in silkscreen-printed PMMA
    • direct digital printing on the front half-shell in PVC
    MCS has designed and developed the product based on the customer's needs and electronics. Entirely made with internal processes.
  • Customized wearable electronics enclosure, in PVC plastic material composed of:
    • 2 half-shells in PVC milled from solid, spray coated with a fine textured finish
    • with silk-screened front dispaly window
    • with graphic overlay membrane (thermoformed push buttons for mechanical push button on the customer's PCB)
    • with internal gasket for IP65 protection
    MCS has designed the entire development of the enclosure, starting from the analysis of the overall sizes of the electronics, the components and the application area of the object. Overall size: 80x80x20mm  
  • Customized electronics enclosure in plastic carpentry. Conductive coated with a fine textured finish. With transparent plex display window set and glued on the front panel.
  • Customized electronics enclosure obtained from PVC sheet. Composed of 2 half-shells with a thickness of 30+20mm. Conductive coated in matte black with fine textured finish. Overall size: 190x190x50mm
  • Customized plastic electronics enclosure for display made of PVC milled from solid. Composed of two half-shells, with interlocking and screw closure. With 4 threaded brass pins in the back. With aesthetic spray coating in matt anthracite gray color. Digitally printed logo on the front. Size: 120 x 85 x 30mm
  • Customized electronics display enclosure composed of various parts machined from solid.
    • Front panel composed of a milled PVC detail and silkscreen printed PMMA display window.
    • PMMA insert with customization logo.
    • The back closure made with a polyurethane resin machined from solid.
    • On the front there is a knob in PVC milled from solid.
    The entire enclosure is coated with metallic dyes in a matt finish. Size: W270 H250 D80mm
  • Customized electronics enclosure made of PVC plastic material. (Electromedical sector Handpiece) Composed of 2 shells machined from solid in CNC modeling. Conductive coated in matt white color. At the top there is a silkscreen printed PMMA display window.
    In addition to production, MCS took care of the design and ergonomic study of the product.
  • Customized electronics enclosure made of POM (Polyacetal).
    • CNC machined from solid.
    • Composed of front shell and back closure panel.
    • Digitally printed PMMA panel is embedded in the front.
    • Size: 220x120x60mm
    The POM material is finished with micro shot peening to remove milling marks and for an elegant glossy/matt contrast with the PMMA front panel.
  • Aluminium customized electronics enclosure milled and modelled from solid by CNC. The enclosure is black anodized and the graphics are laser engraved.
  • Backlit membrane switch with soft-touch effect whose feedback is similar to a capacitive membrane switch. The front surface is completely flat and the push buttons are operated with soft touch. The bottom is made up of a PVC machined from solid. In addition, a special anti-slip textured coating has been made.  
  • Customized electronics enclosure with IP65 protection degree. The enclosure is made of POM (Polyacetal) and is CNC machined from solid. The o-ring gasket and constructive details give the enclosure total impermeability and high resistance for outdoor use. (Automotive/transportation sector)
  • Customized designer electronics enclosure
    • Wheeled medical cart composed of aluminium and resin parts, machined from solid by cnc milling.
    • Total height  76cm. Weight 24kg.
    • The aluminium part is with a micro blasted finish and protective transparent coating.
    • The resin parts are coated with a soft touch matt finish.
    • The front has a glossy polyester membrane keypad with LEDs and soft touch push buttons like Capacitive membrane switches.
    • Designed wheels (Ogtm Rolls) mounted on an aluminium fork machined from solid.
    Design, planning and production entirely supervised by MCS.
  • Customized electronics enclosure (medical handpiece) Composed of various parts machined from solid in CNC milling and turning. The handpiece is designed for direct attachment to a plastic tube for dosing the gel during use. Design, planning and production entirely done by MCS.  
  • Customized electronics enclosure machined from solid (medical instrument handpiece) Composed of:
    • 2 PVC parts machined from solid, coated in matt black.
    • 2 aluminium parts machined from soilid, with shot blasted finish and transparent coating.
    • 1 aluminium component machined in CNC turning.
    • 2 digitally printed polyester labels.
    In addition to customizing the handpiece, MCS has designed the enclosure following the development of the product at 360°, from the design to the ergonomic study up to the overall implementation.
  • Customized electronics enclosure made of PVC plastic material. (Microscope handpiece/envelope, electro-medical sector) Composed of 2 shells milled from solid in CNC modeling. Conductive coated in matt white. On both sides of the handpiece there are glossy polyester adhesive labels, with a decorative function and to cover the locking screws.
  • Customized thermoformed electronics enclosure machined from soild. The base is made of plastic material milled from sheet, with elements and threaded inserts for attaching internal components. On the front, there is a frame for fixing the display. (customizable element to obtain different machine configurations) Removable cover at the top for inspection and internal maintenance of the instrument. Design, planning and production entirely supervised by MCS.
  • Customized designer electronics enclosure. Made of aluminium with covers in polished plastic material. Aluminium treated with semi-gloss anodized finish. Top and bottom in glossy PMMA. With membrane switch on the top, made of glossy graphic overlay with soft touch push buttons and LEDs.
  • Customized designer electronics enclosure. Made of aluminuim with polished plastic cover. Treated with semi-gloss anodized finish.
  • Customized electronics enclosure made of a flat back panel and thermoformed front shell. The enclosure is designed for wall installation. Digitally printed front shell.
  • Customized handheld enclosure with membrane switch.
    • The enclosure is made of POM (polyacetal), a material suitable for harsh environments due to thermal or mechanical stress.
    • In the back there is a battery compartment door.
    • The enclosure is CNC milled from solid.
    • The membrane switch is made of polyester, with thermoformed push buttons.
  • Customized PVC enclosure (handheld) for electronic instrumentation, CNC-milled from solid. Aluminium support bent in the back.
  • Customized electronics enclosure made of anodized aluminium. The enclosure is composed of a set of milled, bent and silkscreen printed panels.
  • Panel mount electronics enclosure with membrane. Set composed of a milled PVC front, with digitally printed graphic overlay membrane. Metal protective cover on the back with digitally printed PVC label.
  • Customized electronics enclosure. Made in various parts and with different constructive methods: machining from solid, plastic carpentry and light metal carpentry. PVC front milled from solid conductive coated in matt white color. With plexiglass inserts for a glossy-matt contrast. Removable PVC cover, bent, coated and with digitally printed graphics. Milled and conductive coated PVC sides. Internal sheet metal made of light metal carpentry.
  • Customized electronics enclosure made of PVC milled from solid. With digitally printed graphic overlay in the lower part. Conductive coated with satin black finish.
  • Customized electronics enclosure with plexiglass front panel for display. The front is machined from solid in PVC plastic material. The back is made of plastic carpentry, in Polystyrene HIPS material. The whole enclosure is coated white with embossed finish.
  • Customized plastic carpentry electronics enclosure made of HIPS (Shockproof Polystyrene) material. With threaded inserts on the sides of the enclosure and interlocked front panel with the back shell. The enclosure is coated black with an embossed finish.
  • Customized electronics enclosure composed of two thermoformed PVC half-shells.
  • Graphic overlay membrane switch on printed circuit board with plastic enclosure in PVC machined from solid. Polyester front layer with digitally printed graphics. Push buttons contact with metal clips (tactile metal dome).
  • Soft touch membrane switch (similar to capacitive membrane switch). With customized chrome-plated aluminium enclosure and back cover in PVC. Digitally printed graphics on glossy polyester.        
  • Customized electronics enclosure made of light metal carpentry. Made of matt black powder coated sheet metal. With bending, punching for ventilation slots and stud mounting.
  • Customized electronics enclosure for medical devices machined from solid with digitally printed plexiglass cover. On the side a small actuator for a mechanical push button. Embossed stainless steel turned rings are embedded in the lower part.
  • Customized electronics enclosure with IP65 protection rating. The enclosure is made of POM (acetal resin) and CNC milled from solid. An EDPM gasket and special design features give the enclosure waterproofness and high resistance for outdoor use. (automotive/transportation sector)
  • Ensemble composed of: - Customized electronics enclosure made of light metal carpentry, conductive coated and silkscreen printed. - Membrane switch with bubble push buttons, applied on PVC plastic support. - Plexiglass dispaly window.
  • Customized aluminium electronics enclosure for 8.9-inch LCD monitor. Inside are fixed PVC brackets for display support. Black anodized aluminium with blasted surface finish. With laser engraved logo. Size: 230x150x40mm.
  • Customized electronics enclosure for 4.3 inch display. Composed of two interlocking half-shells made of PVC machined from solid. With embossed black conductive coating. Digitally printed logo on the front.
  • Customized electronic enclosure, machined from solid PVC. On the front there is a membrane switch, applied to a transparent plexiglass base for backlighting. A battery compartment is mounted on the back half-shell of the enclosure. The enclosure is matt black, with a soft-touch effect.
  • Customized electronics enclosure made of HIPS (compact polystyrene) manufactured in plastic carpentry and coated with embossed black color. One side of the enclosure has digitally printed graphic parts.
  • Customized electronics enclosure made of light metal carpentry, composed of two half-shells. On the bottom are M3 threaded pins (studs). Powder coated in two different shades with silkscreen printing on the front.
  • Enclosure composed of: plastic element machined from solid, printed circuit board with LED and connector, front membrane with selective printing for backlighting. Plastic support: machined from solid by CNC machining, with condactive coating on the visible sides. Printed circuit board: made of glassronite, with smd components, with adhesive side for integration on the plastic part. Front membrane: digitally printed, with semi-transparent areas for backlighting. The development of this product was fully supervised by MCS. The only external process: making the printed circuit board.
  • Customized enclosure in powder coated light metal carpentry with PVC card guide elements. Locking brackets for card-holding panels, with rubber coating to eliminate vibration. With identification label with logo on the front panel.  
  • Customized electronics display enclosure composed of:
    • Milled PVC frame with matt white finish.
    • Digitally printed plexiglass panel with transparent areas for selective backlighting.
    • Potentiometer knob, milled from solid anodized aluminium.
  • Customized electronics enclosure for medical devices machined from solid in CNC milling. The enclosure is in PVC machined from solid, with glossy anthracite metallic coating.
  • Customized aluminium electronics enclosure milled from sheet. With graphic overlay membrane in the upper closure panel.

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